Ground Effects a leading automotive up-fit supplier is looking for motivated individuals to join our engineering team in Westland, MI!
We offer great benefits (Medical/Dental/Vision), 401K w/ match, paid Holidays, vacation/personal flex time, and growth potential in a good working environment.
This role collaborates with Robotics, Process engineering groups and other team members to design controls systems to project specifications while mentoring and training entry level PLC Specialists.
Directly responsible for all aspects of PLC and HMI software design and developmentWork with cross functional groups to ensure projects are completed on scheduleCreate proposals, develop scope, costs, and initial design Duties: Take lead in designing, sizing and selection of electrical equipment and controls systems for projects in accordance with project specifications and budget
Produce and maintain project drawings and documents including, electrical and controls schematics, control panel layout, PLC I/O layout, operation and maintenance manualsDevelop necessary controls documentation and programming for projects including PLC and HMI programs and sequence of operationsCoordinate all electrical and instrumentation design and scope requirements with vendors and internal project managersCreate network design for automated cell controls Ethernet I/P, DeviceNet, Profibus etc.Utilize new and developing technologies to drive continuous improvement through the organization to improve operational efficiencies in key areas of production.
Working towards to goal of a fully automated Spray on Bedliner process
Implementation of a usable MES system to improve visibility of production from material usage to labor efficiencyDevelop an internal training structure and course for employeesWork with existing vendors to improve current system functionalitySupport Production and startup activities of new equipment launches or updates at all GFX LTD/LLC sites
Develop comprehensive equipment testing proceduresCreate and track start up and commissioning plan for plant use during initial implementationDocument and follow equipment orders for new projectsResolve all internal or customer complaints related to projects in a timely and cost-effective mannerCreate recommended spare parts and critical spare parts listsEnsure equipment is running at optimal efficiencyProvide continuing technical support with commissioning and validation of equipment system operation at Ground Effects sites
Familiar with remote network access systemsAble to travel throughout North America to plant site where equipment is installedAbility to establish remote access to ensure prompt response times to reduce downtime to minimumEnsure the Automation process is functional, well maintained and efficiently designed
Per the IATF16949 requirements, assist with ensuring that the production floor is equipped with proper functioning automation processes and other program designsProvide continuous review of departmental processes to improve overall efficiencies Qualifications: Bachelor's degree in software engineering or related experience or training; or equivalent combination of education and experienceElectrical and mechanical engineering experiencePreferred, 5+ years' experience working in PLC software design electrical design & troubleshootingAt least 3 years' experience as a PLC programmer, plus 2+ years working in robotics/automation processProficiency in CAD and AutoCAD software.Detailed knowledge of PLC automation software Allen Bradley RS Logix, Control Logix and Micro LogixMust have and maintain a valid Driver's LicenseAbility to commute to Westland every day, and travel to other sites, as needed Excellent Communication skills, both verbal and written, are required to effectively communicate throughout the organizationAbility to perceive needs and work independentlyUnderstanding of LOTO and basic electrical safety proceduresStrong technical background and a clear understanding of a manufacturing processFluent in English (verbal, reading, writing)Advanced computer skills Preferred, Familiarity with TS16949 or IATF 16949, Quality Audits, and Environmental Management System and OSHA Requirements.
Proven engineering experience in Robotics/Automation in a manufacturing environment.
Experience with additional software platforms, Siemens, Omron, Mitsubishi, Red Lion, Maple Systems.
Fanuc Controls troubleshooting Job Type: Full-time, exempt
Pay Range - $80,000 - $90,000 annually