We are the movers of the world and the makers of the future. We get up every day, roll up our sleeves and build a better world -- together. At Ford, we're all a part of something bigger than ourselves. What will you make today?
As part of our Manufacturing team, you'll help build the world-class, state-of-the-art smart vehicles we're known for. In our plants around the world, we're constantly developing new technologies and processes to further increase our efficiency. You'll get the satisfaction of making great products people use and love.
In this position...
The Controls Engineer is responsible for designing, implementing, and maintaining systems to automate and optimize industrial processes for Battery Products. The Controls Engineer will use a combination of electrical, mechanical, and software skills to ensure efficient and reliable production operations.
What you'll do...
Support manufacturing process engineering activity during new product launches or capacity expansions.
Apply engineering principles to drive continuous improvement in safety, quality, cost, and productivity.
Analyze process bottleneck root causes; engage in constraint management and process optimizations.
Participate in root cause analysis of machine issues with the production and maintenance teams.
Lead development of interim and permanent corrective actions to resolve quality issues using 8D methodology and structured problem-solving tools.
Update program backups for machinery and automation.
Program new installations of automation, machinery, material handling, and robots.
Assist in training manufacturing personnel and plant electricians.
Maintain familiarity with OA, CPN/MPN networks and communication protocols for connecting to wireless and wired networks.
Manage installation and maintenance of virus protection software for controls network PCs, perform PC backup disc images and installation of communication and firmware and controls software.
While a shift will be assigned, open to work in a rotating shift environment.
Work cooperatively and supportively with a broad range of individuals with different levels of education and experience.
Manage multiple priorities and tasks simultaneously with guidance on priority to meet established deadlines.
Work overtime and weekends as needed.
You'll have...
High school diploma or GED
2 or more years of Controls Engineering experience (internship and coop experience will be considered)
Collaborative mindset and team building attitude.
Experience utilizing data to drive engineering solutions.
Working knowledge with Ford FAST template for Siemens PLC's and OMS.
Ability to program using RSLogix 5000 software. Not just troubleshoot, but to program at a high level and create that are easily understandable.
Ability to design safety circuits and program/verify safety logic
Working knowledge of Allen Bradley Rockwell ControlLogix and CompactLogix PLCs, HMI's and Ethernet I/O. Safety PLCs, in particular.
Ability to program Siemens PLCs with Step 7 programming software. Not just troubleshoot, but to program at a high level and create that are easily understandable.
Proficient in AutoCad for editing electrical drawings.
Ability to program Fanuc robots
Ability to program GigE Vision systems Cognex EtherInspect.
Familiarity with Atlas Copco nut runner systems
Even better, you may have...
Bachelor's Degree.
Electrical background preferred.
Familiarity, with the Standard Manual version of the FAST template.
Ability to program with Siemens TIA Portal
Validated ability to troubleshoot equipment and continuously evaluate for process improvements.
Experience with conveyor system programming
Solid understanding of networking to include DH+, Ethernet and remote IO
Lean Manufacturing and Six Sigma experience
Lean Tools – 5S, Kanban, Poka-Yoke, Value Stream Mapping experience
Understanding of 8D, FMEA, and DMAIC processes
Familiar with TQM and Kaizen methods
One or more years of experience with MS Office (Word/Excel/PowerPoint/Outlook)
You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!
As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder…or all of the above? No matter what you choose, we offer a work life that works for you, including:
Immediate medical, dental, and prescription drug coverage
Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up child care and more
Vehicle discount program for employees and family members, and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year's Day
Paid time off and the option to purchase additional vacation time.
For a detailed look at our benefits, click here:
https://fordcareers.co/GSRnon-HTHD
This position is a range of salary grades 6, 7 and 8.
Visa sponsorship is not available for this position.
Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.
We are an Equal Opportunity Employer committed to a culturally diverse workforce. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, If you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.
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