Job Summary (Basic Functions): LG Chem is actively seeking aMaintenance Electrical and Instrumentation Engineerfor our new state of the art cathode material manufacturing plant in Clarksville, TN. This role will be an individual contributor working alongside the Production team. The maintenance electrical instrumentation engineer will support the site manufacturing operations by leading the efforts related to electrical, instrumentation and controls infrastructure reliability and improvement efforts, such as obsolescence and life cycle challenges, Arc Flash, Grounding & Bonding, and Calibration programs. TheMaintenance Electrical and Instrumentation Engineerwill develop, design, execute and manage commissioning projects focused on improving electrical infrastructure, instrumentation, and controls throughout the facility.
This is an exciting role with the prospect for growth as the company seeks to expand its American footprint. In this role, you will become an expert capable of exercising EI&C engineering judgment with respect to the process areas of responsibility and assigned subject matter.
This position is based full time in Clarksville, TN and is not a remote role.
What You'll Be Doing
Essential Functions (include but are not limited to):
Maintenance Engineering:
Support the development and implementation of upgrades and modifications to the instrument and control systems
Identify and explain ground fault circuit interrupters.
Read and interpret Electrical Single Line Diagrams and identify and understand auxiliary circuits associated with each piece of equipment.
Test to identify grounds, opens, insulation integrity and shorts.
Perform preventative, predictive maintenance and hook-up
Troubleshoot and maintain medium voltage and low voltage power distribution systems.
Install, troubleshoot, and maintain instrumentation systems interfacing with various distributive control systems.
Performs "troubleshooting" on the production equipment/systems, utilities, in areas of competence such as: Instrumentation and Electronics, Industrial mechanics, Electricity, Pneumatics and Hydraulics, PLC and Computers, Servo Motors and "Variable Frequency Drives" (VFD).
Responsible for safely performing emergency and preventative repairs to plant machinery and infrastructure.
Responsible for responding to work instructions from the Maintenance Group Leader, respond to emergency or breakdown calls. Diagnosing problems, dismantling, and replacing defective or worn parts, testing of all repairs after replacement before turning over to the operator.
Design, develop, and maintain Human-Machine Interface (HMI) systems in coordination with PLC systems. // especially Proface (GP-Pro ex) and Mitsubishi (GX Works 2,3)
Debug and troubleshoot PLC and HMI software to ensure optimal system performance
Document and maintain PLC and HMI program revisions and updates.
Calibrate, program parameters, and perform initial setup for instruments used in measuring flow, pressure, temperature, and levels, as required.
Data Analysis:
Collects and analyzes downtime data and directly supports recovery plans. Supports and/or performs Vibration Analysis, Infrared Thermography and Ultrasound, interprets trend reports and translates the results into action plans.
Manage commissioning documentation for all projects (i.e. Check sheets / PSSR).
Conduct Failure mode effect analysis or similar risk-based assessment, Purchasing components, Spare and other supplies as necessary.
Participate in Asset Management System (AMS) & Maintenance Execution (ME) assessment and determine Instrument/QMI equipment maintenance task and schedule
Reporting:
Compile maintenance and budget reports for management.
Maintain work requests and records on maintenance works using computerized maintenance management systems.
Safety:
Comply with HSSE standards to make workplace a safe place to work, and accountable for all assigned critical activities.
Perform Authorized Applicant and/or Authorized Engineer as per Permit to Work (e-PTW) requirement.
Follow safety procedures (LOTO, spaces confinement, vertical fall prevention, electrical safety, etc.).
Qualifications, Skills and Experience: What We're Looking For
Competencies/Desired Skills:
Professional Knowledge:Possession of a designated level of mechanical equipment engineering skills or knowledge and the ability to keep up with current developments and trends in areas of expertise. May be acquired through academic, apprenticeship or on-the-job training or a combination of these. Possession of knowledge of statutes/codes/regulations, including understanding of governing codes, industry standards (API, ASME, ISO) and local laws.
Engineering Review, Decision Making& Analysis:Knowledge of and ability to use effective approaches for choosing a course of action or developing appropriate solutions and/or reaching conclusions. Ability to make decisions and take action consistent with available facts, constraints, and anticipated consequences. Identify issues, obtain relevant information, relate and compare data from different sources, and identify alternate solutions.
Communication:Ability to communicate, in written and oral form, detailed and technical engineering information,guidelines and standards/statutes/codes/regulations to various audiences to ensure that the information and message are understood, and to seek compliance. Ability to deliver presentations suited to the characteristics and needs of the audience such as negotiating solutions among different parties, or providing expert support.
Collaborating for Superior Results:Partner with colleagues and customers to get to the best solutions. Build successful relationships and develop a high level of trust. Challenges the "status quo" and does not settle for "good enough." Holds self and colleagues accountable for actions and results. Require excellence not only in results, but in how we achieve them.
Education: Bachelor's degree in Mechanical/Manufacturing/Electrical/Chemical Engineering or equivalent engineering experience.
Requirements:
Knowledge of electrical safety requirement as per OHSA standards and NFPA 70E
Ability to demonstrate the use of the following test equipment (Multimeter, Continuity Tester, Megohmmeter (Megger) and Voltage Tester, such as a Fluke
5+ years' experience in a process environment working with industrial electrical systems 480VAC to 5VDC.
Working knowledge of the use and application of PLCs, DCS, and process data systems.
Ability toWork multiple shifts, including weekends, or be asked to work supplemental hours andParticipate in on-call rotation.
Strong experience and understanding of engineering, maintenance and operation of static mechanical equipment, powder or calcination processing facilities highly desired.
Travel Requirement: Up to 2 times should be expected with this role (Period: 1~4 weeks).
Preferred Qualification/What We'd Like to See:
Skilled in remote international partnership and collaboration
Accomplished in risk management in operating facilities
Proven track record of multi-functional engineering improvements
Experience with design, operational issues, solving and repair
Experience in working with OEMs and vendors on equipment packages
Experience with piping designs and supports, stress analysis using Caesar, flanged joint designs, integrity assessment and repairs, industry codes and standards (API, ASME, ISO)
Experience with equipment skid packages design, front end engineering, scoping, technical evaluation.
All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, age, gender, sexual orientation, gender identity, national origin, disability, status as a protected veteran, or any characteristic protected by applicable federal, state, or local law.
