The Utilities Supervisor oversees the operation, maintenance, and compliance of critical utility systems, including ammonia refrigeration, boilers, compressed air, and a Dissolved Air Flotation (DAF)/wastewater treatment plant. This position is responsible for ensuring all systems operate efficiently, safely, and in compliance with local, state, and federal regulations. The Utilities Supervisor leads a team of technicians, drives continuous improvement initiatives, and ensures the uninterrupted supply of utilities critical to the food manufacturing process.
\n Position Responsibilities may include, but not limited toManage operation and maintenance of industrial ammonia refrigeration systems to ensure optimal cooling performance and compliance with OSHA's Process Safety Management (PSM) standards and EPA's Risk Management Plan (RMP) requirementsConduct leak detection monitoring and maintain compliance with IIAR (International Institute of Ammonia Refrigeration) standardsOversee steam generation equipment, including high-pressure boilers, to ensure efficient performance and compliance with ASME Boiler and Pressure Vessel CodeSchedule and oversee regular inspections and ensure adherence to boiler safety and emissions regulationsSupervise operation of the Dissolved Air Flotation (DAF) system and other wastewater treatment equipment to ensure compliance with environmental permits and discharge limits (EPA Clean Water Act requirements)Monitor effluent quality, chemical usage, and sludge disposal processes to optimize treatment efficiencyOversee operation and maintenance of compressed air systems to ensure consistent supply for manufacturing processes and compliance with OSHA standardsMaintain compliance with all applicable regulations, including: PSM and RMP for ammonia systems; Clean Air Act and local emissions standards for boilers and refrigeration systems; Clean Water Act and wastewater discharge permits for DAF systemsConduct regular inspections, audits, and training to ensure compliance with safety, environmental, and food safety standards (e.g., HACCP, SQF, BRC)Develop, update, and manage documentation such as Standard Operating Procedures (SOPs), mechanical integrity records, and regulatory reportsDevelop and execute preventive and predictive maintenance programs for all utility systems, leveraging CMMS (Computerized Maintenance Management Systems)Coordinate system upgrades, repairs, and capital improvement projects to minimize downtime and improve utility system performanceTroubleshoot and resolve technical issues promptly, reducing impact on productionLead and develop a team of utility technicians, providing hands-on training and performance managementPromote a safety-first culture by ensuring adherence to safety procedures, conducting safety drills, and facilitating ongoing education programsCollaborate with cross-functional teams to align utility operations with production goals and quality standardsMonitor and optimize energy usage for utility systems to improve plant efficiency and reduce costsImplement energy-saving initiatives, such as heat recovery systems, to support corporate sustainability goalsPrepare and present utility performance metrics, energy reports, and recommendations for process improvements Required Skills and Experience5+ years of experience in utilities systems management, including ammonia refrigeration, boilers, and wastewater treatment, preferably in a food manufacturing environment2+ years of supervisory experience in a technical or manufacturing settingAmmonia Refrigeration: Expertise in managing ammonia systems, including knowledge of PSM, RMP, and IIAR standardsBoilers: Familiarity with high-pressure steam systems, boiler safety, and emissions regulations (e.g., NOx limits)DAF/Wastewater: Understanding of wastewater treatment principles, including chemical dosing, pH adjustment, and sludge handlingRegulatory Knowledge of the following: OSHA (PSM, hazardous materials), EPA (Clean Air Act, Clean Water Act, RMP compliance), and Local and state environmental and safety codesMaintenance Technology: Proficient in CMMS for maintenance tracking and schedulingStrong understanding of instrumentation and control systems for utilities operationsLeadership and team-building skills to manage and develop technical staffExcellent analytical and problem-solving abilitiesEffective communication and cross-functional collaboration Work involves exposure to noisy, hot, or cold environments with potential contact with hazardous chemicals (e.g., ammonia)Must be available for on-call emergencies and flexible scheduling to support 24/7 operations Preferred Skills and ExperienceAssociate's or Bachelor's degree in Mechanical Engineering, Industrial Maintenance, Environmental Engineering, or a related fieldUtilities systems management experience in a manufacturing environment Physical RequirementsRegularly required to use hands to feel, grab, or operate objects, tools, and controls while reaching with hands and armsFrequently required to stand, communicate, and listenOccasionally required to walk, stoop, kneel or crouchOccasionally lift and/or move up to 50 pounds Visual perception to perform job including peripheral vision, depth perception, and the ability to adjust focusAble to perform repetitive movementsAble to work in variable temperatures (cold/hot)
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