Maintenance Manager Manage overall Pant Maintenance activities.
Identifying, Initiating and implementing various measures for effectively curbing maintenance time (MTBF) & mean time between repairs (MTTR) for critical equipment's.
Managing the breakdown of equipment within the project timelines carved out to have minimum interruption in the supplies.
Bring down the maintenance costs within the targets.
Leading and motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness / efficiency.
Communicate with strong leadership, people management, co-ordination & analytical skill.
Maintenance of Plant equipment such as Mechanical Presses of Eumuco & Ajax, Friction Screw Press Mechanical & Servo type ENOMOTO Japan.
Hydraulic presses (up to 1000 Ton) Induction heaters (up to 800 KW) & Oil fired furnace for billets / stock heating.
Multitable, Inline, Hanger type & Tumblast type Shot Blasting & Shot Peening m/c's Seal Quenched, Bogie, Continuous Type Heat Treatment Furnaces.
CNC Turning Centers from HAAS USA, Takisawa Japan, Mazak, Emag etc.
GPM & SPM controlled by CNC, PLC, Hydraulic & Pneumatic.
Broaching, Circular Saw Cutting & Band Saw Cutting Machines.
Utility M/c's including D.G.
sets, Air Compressors, Water Softening Plants, FDV, Cooling Towers, EOT Cranes, Pump House etc.
Planning, Scheduling & Executing Preventive & Predictive maintenance (TBM & CBM) practices to maximize plant availability.
Work towards preventing the leakages of oils and lubricants from the equipment and reduce the consumption and wastage of lubes and oils through the process of filtration and re use.
Supervising the Erection & Commissioning of machines & equipment in co-ordination with Projects & Engineering.
Undertaking spares planning and retrofitting of the equipment.
Cost reduction thru vendor development, material management & inventory control.
Sustaining inventory at an optimum level to prevent wastage as well as ensure cost savings.
Managing stores in line with best practice guidelines.
Contributing towards the Kaizen teams for the continuous improvement teams in the plant.
Working towards readiness of the plant towards TPM.